Kaizen Rapid Improvement

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Accomplish Performance Improvement in Days Rather than Months and Sustain the Gains

Kaizen Rapid Improvement is a Lean implementation event that involves a series of activities which follow a structured 10-step process enabling a team to achieve rapid, action-oriented improvements identified during the Value Stream Mapping Event.

Specifically, the Kaizen event addresses individual problem areas identified by Process Mapping, using the industry standard Plan– Do–Check–Act problem-solving model.

Learn to—

  • Solve priority problems identified by VSM
  • Bridge current state and targeted future state

Use intervention techniques to—

  • Reduce production lead time, inventory, and cost Increase available capacity
  • Decrease area footprint
  • Reduce order lead time
  • Reduce material and operator travel distance

The 10-step Kaizen process is a data-driven method of focusing on identifying and resolving specific problems related to the desired future state. Once these problems are identified and resolved, typical results are—

  • 50% improvement in productivity
  • 85% improvement in quality

Key Features

  • A Kaizen facilitator certified by the Time Wise Institute
  • All the materials needed for a successful Kaizen event are supplied — includes a complete set of forms, guides, and detailed “how to” instructions
  • An educational component that facilitates knowledge transfer of the Kaizen methodology to participants
  • Access to Internet and client-site business technologies that provide a centralized team workspace for every VSM event
  • Team services include event management tracking, document collaboration, library of reference materials with document templates and real-time performance monitoring.

Key Benefits

  • Effectively implement and sustain high impact improvement opportunities
  • Accomplish in days what other methods take months to get done
  • Reduce production lead time, inventory and cost Increase available capacity without additional capital investment Increase productivity and product quality at the same time

Deliverables

  • Comprehensive roll-up report for management
  • Kaizen storyboard (improvements)

Continuous improvement plan for sustaining improvements

 

For more information or to schedule a Kaizen event for your company, please call (603) 226-3200 or email Jill Duddy at jilliand@nhmep.org.

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About NH MEP

New Hampshire Manufacturing Extension Partnership
172 Pembroke Road
Concord, NH  03301

Phone: 603-226-3200

The New Hampshire Manufacturing Extension Partnership does not discriminate on the basis of race, color, creed, national or ethnic origin, gender, disability, age, political affiliation or belief. This nondiscrimination policy encompasses the operation of all educational and training programs and activities. It also encompasses the employment of personnel and contracting for goods and services.

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